May 06, 2014 Volume 10 Issue 17

Electrical/Electronic News & Products

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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
View the video.


Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
Learn more.


All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.


Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
Learn more.


EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.


What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.


Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
Learn more.


Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.


Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
Learn more.


Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
Learn more.


LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
Learn more.


World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
Learn more.


Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.


Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.


Panasonic solar and EV components available from Newark

Newark has added Panasonic Industry's solar inverters and EV charging system components to their power portfolio. These best-in-class products help designers meet the growing global demand for sustainable and renewable energy mobility systems. Offerings include film capacitors, power inductors, anti-surge thick film chip resistors, graphite thermal interface materials, power relays, capacitors, and wireless modules.
Learn more.


International Space Station aims to beam video via laser back to Earth

By David Israel and Mark Whalen, Jet Propulsion Laboratory, Pasadena, CA

A team of about 20 working at NASA's Jet Propulsion Laboratory in Pasadena, CA, through the lab's Phaeton early-career-hire program, led the development of the Optical Payload for Lasercomm Science (OPALS) investigation, which was launched to the International Space Station aboard the SpaceX-3 mission on April 18. The goal? NASA's first optical communication experiment on the orbital laboratory.

Scientific instruments used in space missions increasingly require higher communication rates to transmit gathered data back to Earth or to support high-data-rate applications, like high-definition video streams. Optical communications -- also referred to as "lasercom" -- is an emerging technology where data is sent via laser beams. This offers the promise of much higher data rates than what is achievable with current radio frequency (RF) transmissions and has the advantage that it operates in a frequency band that is currently unregulated by the Federal Communications Commission.

This artist's concept depicts the Optical Payload for Lasercomm Science (OPALS) laser beaming data to Earth from the International Space Station. [Image Credit: NASA]

 

 

"Optical communications has the potential to be a game-changer," said Mission Manager Matt Abrahamson. "Right now, many of our deep space missions communicate at 200 to 400 kilobits per second." OPALS will demonstrate up to 50 megabits per second, and future deep space optical communication systems will provide over 1 gigabit per second from Mars.

"It's like upgrading from dial-up to DSL," added the project's systems engineer Bogdan Oaida. "Our ability to generate data has greatly outpaced our ability to downlink it. Imagine trying to download a movie at home over dial-up. It's essentially the same problem in space, whether we're talking about low-Earth orbit or deep space."

OPALS launched aboard a SpaceX Falcon 9 rocket, part of a cargo resupply mission to the space station. The payload was inside the Dragon cargo spacecraft. Once deployed, OPALS will be conducting transmission tests for a period of nearly three months, with the possibility of a longer mission. After the Dragon capsule docks with the station, OPALS will be robotically extracted from the trunk of the Dragon and then manipulated by a robotic arm for positioning on the station's exterior. It is the first investigation developed at JPL to launch on SpaceX's Falcon rocket.

The technology demo was conceived, developed, built, and tested at JPL by engineers in the early stage of their careers in order to gain experience building space hardware and developing an end-to-end communication system. The system uses primarily commercial off-the-shelf hardware and encloses electronics in a pressurized container. "We were not as constrained by mass, volume, or power on this mission as we were by cost," said Abrahamson, and this approach allowed a lower cost development on an efficient schedule.

As the space station orbits Earth, a ground telescope tracks it and transmits a laser beacon to OPALS. While maintaining lock on the uplink beacon, the orbiting instrument's flight system will downlink a modulated laser beam with a formatted video. Each demonstration, or test, will last approximately 100 seconds as the station instrument and ground telescope maintain line of sight. It will be used to study pointing, acquisition, and tracking of the very tightly focused laser beams, taking into account the movement of the space station, and to study the characteristics of optical links through Earth's atmosphere. NASA will also use OPALS to educate and train personnel in the operation of optical communication systems.

The success of OPALS will provide increased impetus for operational optical communications in NASA missions. The space station is a prime target for multi-gigabit-per-second optical links. Fast laser communications between Earth and spacecraft like the space station or NASA's Mars Curiosity rover would enhance their connection to engineers and scientists on the ground as well as to the public.

OPALS is a partnership between NASA's Jet Propulsion Laboratory in Pasadena, CA; the International Space Station Program based at Johnson Space Center in Houston; Kennedy Space Center in Florida; Marshall Space Flight Center in Huntsville, AL.; and the Advanced Exploration Systems Division at NASA Headquarters in Washington.

Published April 2014

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